Concrete Countertop Step by Step Guide

 

Free Step by Step Guide to Professional Tools and Materials for Making Concrete Countertops

This is your guide to understanding all the processes, tools and materials needed to produce concrete countertops and elements, in order of the production process. Each section contains a variety of articles, free videos, seminars, step-by-step instructions and more, with the aim to bring you the most comprehensive information anywhere.

You can also click here to view a list of the free seminars and browse all of our videos on our YouTube channel and articles on our blog.

 Mix design in GFRC mix calculator

Fundamentals: Concrete Countertop Mix Design Principles

Start here! This is the fundamental technical information you need to succeed with any form of concrete. Learn the basics of concrete countertop mix design that apply to precast, GFRC and cast in place concrete countertop mixes. This page covers important priniciples such as water/cement ratio and admixtures.

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 Fluid concrete in mixer

Fundamentals: Concrete Countertop Mix Ingredients

Understand how all the mix ingredients work together in conventional concrete mixes, which ingredients you can buy at your local home center, and which specialty ingredients you really need and why.


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 GFRC backer mix

Fundamentals: GFRC Mix Ingredients

Learn how GFRC works and how the mist coat and backer coat, and all the ingredients that go into them, combine to create strong, lightweight concrete countertops.

Click Here for an index of the extensive free articles and videos about GFRC mix ingredients and how they work.

 GFRC backer sprayer

Equipment: GFRC Tools for Mixing and Casting

Learn which tools are most effective so that you can make the best investment, both when you’re just starting out and when you’re in production.

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 concrete countertop mixer selection

Equipment: Precast Mixers

How to select the best mixer for precast concrete countertops.

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 concrete countertop shop layout

Equipment: Basic Shop Equipment & Layout

How to lay out your shop and what equipment you need – and don’t need.

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 concrete countertop template

Step 1: Templating

How to create the essential first step to a high quality concrete countertop – an accurate template.


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 forming

Step 2: Forming and Molds

Forming (aka mold making) techniques for a variety of concrete styles, including GFRC and three-dimensional.


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 mixing concrete for countertops

Step 3: Mixing (Precast)

What order to add ingredients to the mixer, plus more important tips. (See the GFRC Mix Ingredients section above for information about mixing GFRC.)

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 casting precast concrete countertop

Step 4: Casting (Precast)

Tips for casting both stiff and fluid mixes. (See the GFRC Mix Ingredients section above for information about casting GFRC.)


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 wet curing concrete countertops

Step 5: Curing

Understanding the importance of proper curing.


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diamond pads for concrete countertops

Step 6: Processing: Diamond Pads

Learn how to select diamond pads for concrete countertops, and avoid wasting your money on pads that won’t last or won’t perform the way you want.

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planetary polisher

Step 6: Processing: Diamond Polishers

How to select and use professional grade diamond polishers.


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Stonelok E3 2K concrete countertop sealer

Step 7: Sealing

Sealers are the most important and most misunderstood topic in concrete countertops. Clear up the confusion with solid information and hard data on sealers.

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 installation

Step 8: Installation

How to safely transport slabs, then install them with the best fit and finish.


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Complete List of Free Concrete Countertop Training

FREE Foundational Seminars:

  • FREE! How Concrete Works – View here.
  • FREE! Getting Started with Concrete Countertops (with Mix Design) – Get access here.
  • FREE! Everything You Ever Wanted to Know about Admixtures for Concrete Countertops – Get access here.
  • FREE! How to Use CSA Cements for Rapid Production – View here.
  • FREE! Understanding GFRC – View here.
  • FREE! Step by Step GFRC How-To (with Mix Design) – Get access here.
  • FREE! Prevent Sealer Problems and Callbacks – Plus much more. Click here.
  • FREE! Diamond Polishing – View here.
  • FREE! Cast in Place Concrete Countertops – Get access here.
  • FREE! Websites, SEO & Social Media for Creative Concrete Professionals – Get access here.

See also our YouTube channel and Articles.

 

Paid Online Training: Cost is generally $49 each, or FREE with membership.

 

 

 

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